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Elements and Performance Criteria

  1. Prepare inspection areas for ultrasonic thickness testing
  2. Perform ultrasonic thickness testing
  3. Report the results of ultrasonic thickness tests

Required Skills

Required skills

Look for evidence that confirms skills in

interpreting and following procedures

identifying inspection areas

identifying discontinuities and defects

selecting appropriate testing techniques equipment and procedures

performing calculations

assessing risk

entering routine and familiar information onto proformas and standard workplace forms

Required knowledge

Look for evidence that confirms knowledge of

cleaning and preparation processes for a variety of test surfaces

procedures and OHampS requirements in relation to the preparation process

established assessment procedures and techniques

basic principles of ultrasonic thickness testing

properties and behaviour of ultrasound

basic concepts associated with frequency velocity wavelength amplitude

generation of ultrasound

types of discontinuities and their consequences

procedures for carrying out ultrasonic thickness tests

tools equipment techniques and system verification checks necessary to carry out the ultrasonic thickness test

advantages and limitations of ultrasonic thickness testing

hazards and safety requirements associated with ultrasonic thickness testing

basic maintenance and storage procedures for testing equipment

common basic defects

indications and thicknesses

methodsprocedures for reporting test results

ultrasonic thickness testing equipment

types of displays

ascan display

bscan display

types of couplants desirable characteristics

straight beam testing method

calibration of thickness testing equipment

frequency

probe size and shape

thickness testing

plate testing

acceptance standards within the scope of this unit

recording and reporting

job records

routine reports

codes and standards

variables affecting test results

methods of controlling variables

component variables

size and geometry

distance location from entry surface

orientation to entry surface

reflecting characteristics of back wall

any applicable industry standards nationalAustralian standards NOHSC guides StateTerritory regulatory codes of practicestandards

use and application of personal protective equipment

safe work practices and procedures

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to perform ultrasonic thickness testing Competency in this unit cannot be claimed until all prerequisites have been satisfied

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria including required knowledge and be capable of applying the competency in new and different situations and contexts

Context of and specific resources for assessment

This unit may be assessed on the job off the job or a combination of both on and off the job Where assessment occurs off the job that is the candidate is not in productive work then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team The assessment environment should not disadvantage the candidate

This unit could be assessed in conjunction with any other units addressing the safety quality communication materials handling recording and reporting associated with performing ultrasonic thickness testing in a range of industrial applications or other units requiring the exercise of the skills and knowledge covered by this unit

Method of assessment

Assessors should gather a range of evidence that is valid sufficient current and authentic Evidence can be gathered through a variety of ways including direct observation supervisors reports project work samples and questioning Questioning techniques should not require language literacy and numeracy skills beyond those required in this unit of competency The candidate must have access to all tools equipment materials and documentation required The candidate must be permitted to refer to any relevant workplace procedures product and manufacturing specifications codes standards manuals and reference materials

Guidance information for assessment


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Preparation processes

Surface cleaning and drying

Obvious discontinuities

Observed changes in material homogeneity

Reported

Accurate identification of location and size of discontinuities